Common faults of agricultural small water pump and its maintenance and adjustment methods
Zhejiang Heshuo Technology Co., Ltd , https://www.hosuocn.com
September 10 14:07:43, 2022
Small agricultural pump is a rural irrigation water and summer planting the main irrigation and drainage machinery. In operation, it is inevitable failure and damage, so that normal pumping can not. Therefore, poor pumping of the pump must be repaired and adjusted to promptly troubleshoot. First, you should check the power supply situation: whether the connection is solid; whether the contact switch is tight; whether the fuse is blown; whether the phase power supply is equal or not. If there is an open circuit, poor contact, the fuse blown, lack of phase, should identify the cause and timely repair. Second, check if it is a mechanical failure of the pump itself, common causes are: packing is too tight or clogged with debris between the impeller and the pump body; pump shaft, bearings, leak ring rust live; serious shaft and other bending. Remedy: relax the filler, clear the diversion trough; open the pump body to remove debris, rust; remove the pump shaft to correct or replace the new pump shaft. Matching power motor overheating for four reasons. First, the reasons for the power: high or low voltage, under a specific load, if the voltage range should be rated at + 10% to -5% outside the motor will cause overheating; power supply three-phase voltage asymmetry, power supply three Phase voltage phase imbalance of more than 5%, lead winding group overheating; lack of phase operation, the experience shows that agricultural motor is burned more than 85% due to lack of phase operation, the motor phase loss protection device installed. Second, the reasons for the pump: the choice of power does not support the cart pull the motor, the motor overloaded for a long time to run, so that the motor temperature is too high; start too often, the fixed short-term or intermittent work of the motor system continuous work. Should limit the number of starts, the correct choice of thermal protection, according to the rated motor on the use of fixed. Third, the reasons for the motor itself: the wrong connection, the △ wrongly connected into a Y-shaped, so that the motor temperature rose rapidly; stator windings have short-circuit between, turn short circuit or local grounding, light motor overheating, severe insulation Burn out; Broken squirrel cage rotor or defective, the motor running 1 to 2 hours, the core temperature rises rapidly; ventilation system failure, the fan should be checked for damage, rotation direction is correct, the ventilation hole is blocked; bearing wear, the rotor Eccentric sweep bore to make the rotor core rubbed metal percussion sound, the core temperature rose rapidly, the motor smoke in serious cases, and even the coil burned. Fourth, the reasons for the work environment: Motor winding damp or dust, oil and other attached to the winding, resulting in reduced insulation. Insulation resistance of the motor should be measured and cleaned, dried; Ambient temperature is too high. When the ambient temperature exceeds 35 ℃, the inlet air temperature is high, the motor temperature will be too high, should seek to improve its working environment. Such as scaffolding shade and so on. Special reminder: due to electrical reasons for failure, should obtain professional qualifications of the electrician maintenance, illiterate people can not be blindly repaired, to prevent personal injury accidents. Cause: bearing damage; rolling bearings or bracket cover gap is too small; shaft bending or two axes are not the same; tape is too tight; lack of oil or poor oil quality; impeller on Balance hole clogging, impeller out of balance, increasing the thrust to one side. Remedy: Replace the bearing; remove the back cover, install a gasket between the bracket and the bearing seat; investigate the pump shaft or adjust the concentricity of the two shafts; properly adjust the tightness of the tape; add clean butter and butter About 60% of the gap; clear the balance hole plug. This is because: the power speed is not complete or belt slip, so that the speed is low; axial pump blade mounting angle is too small; insufficient head, the pipe is too long or the pipe has a right angle Bend; suction is high; at the end of the valve, pipe and impeller partial plug or impeller defect; serious leakage of water pipes. Remedy: Restore the rated speed, remove the belt grease, adjust the belt tightness; adjust the blade angle, reduce the pump installation position, shorten the pipe or change the pipe curvature; seal the pump leak, compaction packing; clear blockage Change the impeller; replace the leak ring, plug the leak. Can not absorb water? The reason is that the pump body air or gas intake pipe, or the bottom valve is not strict irrigation water dissatisfaction, vacuum pump filling a serious leak, gate valve or pat off the door is not closed . Remedy: First water pressure up, and then filled with water pump, and then boot. At the same time check the check valve is tight, piping, fittings leaks, such as found leakage, remove the joint at the joints coated with oil or paint, and tighten the screws. Check the pump shaft seal ring, such as serious wear and tear should be replaced with new pieces. Piping leaks or leaks. Nuts may not be tightened during installation. If the leakage is not serious, can be smeared in the place of leakage or leakage of cement, or coated with asphalt mixture of cement slurry. Temporary repair can be painted wet mud or soft soap. If the joint leaks, you can use a wrench to tighten the nut, if serious leakage must be re-disassembly, replacement of cracked pipe; reduce the head, the pump nozzle into the water 0.5m. Mainly for the following reasons: Electric rotor imbalance; Coupling bad; bearing wear and tear; rotating part of the loose, broken; pipe stent is not strong and other reasons. Can be taken to adjust, repair, reinforcement, straightening, replacement and other methods.