Development and Application of High Flow and High Temperature Concentrated Sulfuric Acid Circulation Pump
Ningbo Alite Lighting Technology Co.,Ltd , https://www.alite-tmwt.com
June 07 11:07:16, 2024
Abstract: With the development of domestic phosphate compound fertilizer and non-ferrous metal smelting enterprises and the more stringent environmental protection requirements, more and more large-scale sulfur and flue gas sulfuric acid plants are under construction or are about to be built. As the contact method sulfuric acid plant key equipment - vertical high temperature sulfuric acid circulating pump, the majority of large flow models rely on imports, Kunming Jia and Pump Co., Ltd. using advanced materials and technology has been successfully developed and produced high-volume high-temperature concentrated sulfuric acid cycle Pumps, Guixi Smelter in Jiangxi Copper, Yunnan Tricyclic Company, Yunnan Fu Rui companies, Gansu Jinchuan Nonferrous Metals Group, Zhejiang Jiahua use. Keywords: large-scale flue gas acid vertical high temperature sulfuric acid circulating pump practical application 1, Preface 20 century, the late 80s, as a contact method sulfuric acid plant one of the key equipment, dry, suction tower high temperature concentrated sulfuric acid circulating pump has Basically achieved localization. So far in large and medium-sized sulfuric acid plant, the vast majority of dry and suction tower high temperature concentrated sulfuric acid circulating pump (flow rate of 1000m3 / h or less) have been using domestic equipment, only a few large-scale flue gas acid plant and by foreign contractor In the import is still used dry, suction tower high temperature concentrated sulfuric acid circulating pump. With the sulfur and phosphorus chemical companies and non-ferrous metal smelting enterprises bigger and stronger requirements, the domestic sulfuric acid plant tends to large-scale and oversized (800kt / a or more). In the process of optimizing the sulfuric acid process, in addition to the traditional three-tank and three-pump three-column circulation mode, more two-tank two-pump three-tower, one-tank two-pump three-tower and even one-tank-one pump three-tower circulation mode are more used now. This high temperature concentrated sulfuric acid circulation pump flow and reliability put forward higher requirements. Based on the needs of the market, Kunming Jiahe Pump Co., Ltd. constantly innovates and absorbs the advanced experience of foreign concentrated sulfuric acid pump. Based on the design and production experience of high temperature concentrated sulfuric acid pump for many years, we have successfully developed and produced large flow rates of 1200m3 / h and 1400m3 / h High-temperature concentrated sulfuric acid pump based on the design and trial production JHB2000-26 high-temperature concentrated sulfuric acid pump, the flow of 2000m3 / h, head 26m, to meet the large-scale production of sulfuric acid plant cycle requirements. The following high-flow high-temperature sulfuric acid circulating pump in all aspects of the situation for a brief introduction. 2, material characteristics In reference to the advanced materials technology foreign high-temperature concentrated sulfuric acid pump, self-developed nickel-based austenitic stainless steel JSB-11 alloy for the manufacture of impeller, bushings, bushings, seal ring. This is a special alloy developed for high temperature concentrated sulfuric acid pump, after heat treatment hardened to make it rise from cloth hardness 225 to cloth hardness 500 without reducing its corrosion resistance, with strong resistance to erosion and erosion erosion Performance, the use of 98% H2SO4 temperature up to 140 ℃, even in 93% H2SO4 can also be used at 100 ℃, in both cases the annual corrosion rate (static coupons) are 0.02mm / a below. Jiahe's new JSB-1 and JSB-2 new alloy ductile iron, due to the addition of the alloying elements on the original basis, the addition of nickel and chromium to improve its corrosion resistance in sulfuric acid, the addition of copper, molybdenum and rare earth to improve the metallurgical Structure, grain refinement, increased resistance to pitting. The dense FeSO4 • CrSO4 colloid formed in high temperature concentrated sulfuric acid formed a stable purification membrane, which hindered the corrosion of sulfuric acid. The shaft made of JSB-1 has good strength and corrosion resistance after the special heat treatment of spheroidization. Since the alloy itself already has a good corrosion resistance, the traditional method of shaft teflon is eliminated , So maintenance, processing, transportation more convenient. JSB-2 is used to make the pump body, the center take over and the liquid pipe and so on. 3, the structural features In the structure of the form, in the first generation of high-temperature high-temperature concentrated sulfuric acid circulating pump based on the second generation of new design, improve pump reliability and improve pump efficiency. A, Adhering to the structural advantages of the traditional JHB vertical high-temperature concentrated sulfuric acid pump, it adopts six-stage motor drive and has compact structure. It takes full account of the NPSH in the hydraulic model design to make the pump efficiency up to 80% Smooth, reduce energy consumption. B, according to the design requirement of the horizontal circulation groove, extend the distance from the bottom of the pump to the centerline of the impeller to 1900mm ~ 2100mm. After the installation of the suction pipe, the total liquid depth can reach 3300mm, meeting the technical requirements of production technology. C, the use of symmetrical double-volute shell structure design to reduce the radial load on the plain bearings to extend the service life of plain bearings. D, improve the installation and positioning to take over, make the operation more simple, easier to maintain. 4, the actual use of A, so far, Kunming Jia and pump design and production of domestic maximum flow of high-temperature concentrated sulfuric acid pump JHB1400-22, flow 1400m3 / h, head 22m, pump floor to the centerline of the impeller distance 1900mm, Jiangxi Copper Industry Group Guixi Sulfuric acid sulfuric acid plant a suction tower circulation tank on the run for six months, with the original plant in Japan imported 6000V, 200kw six motor drive, put into use without maintenance. Pump performance fully meet the process requirements of the system, the pump vibration value in operation to meet the standard requirements, fix the visual inspection without any corrosion. B, the domestic has the largest sulfur-acid system, the three ring Chemical Industry in Yunnan 600kt / a device absorption tower circulating pump (first and second absorption tower shared) JHB1250-28, flow 1250m3 / h, head 28m, has been running for one year More than enough to fully meet the technical requirements of the device. C, Zhejiang Jiahua 300kt / a sulfur acid plant, the choice of a tank and a pump three-tower cycle, circulation pump JHB1100-40, flow 1100m3 / h, lift 40m, running almost six months, fully able to meet the device technology Claim. D Yunnan Yunrui Chemical 800kt / a sulfur acid plant, the choice of three tanks and three pumps three-loop cycle, each circulating pump is JHB1300-30, flow 1300m3 / h, lift 30m, stand-alone commissioning normal. E, Jinchuan Nonferrous Metals Company chemical plant 570kt / a copper smelter acid plant, the choice of three tanks three pump three-cycle mode, each circulating pump is JHB1250-30, flow 1250m3 / h, lift 30m, has been shipped to The scene, is installing and debugging. 5. Conclusions Jiahe Company, as the largest supplier of high temperature concentrated sulfuric acid pump design and production in China, is devoted to the development of large-scale key pump equipment. It is the key equipment for domestic large-scale and large-scale sulfuric acid plant with excellent product quality and thoughtful and timely after-sales service Make a greater contribution to localization. About the author: Hong Wencan: General Manager, 1989 - 2005 engaged in chemical pumps, sulfuric acid pump production and sales. Qi Yongming: Vice President, 1984 - 1989 Yunnan Chemical Engineering Institute of Chemical Machinery professional learning, 1990 - 2005 engaged in chemical pumps, sulfuric acid pump production and sales.