How to transform horizontal lathe into turning and milling machining center (3)

3. Types of parts processed by car milling
(1) Milling machining shaft parts aliquot or unequal plane lathe spindle (Y direction) does not run, power milling head clamps cylindrical milling cutter and uses milling end face to cut, apply CNC main system to control lathe horizontal (X To the single motion of the motion and the longitudinal (Z-direction) movement of the lathe, it is possible to perform face milling of different depth dimensions. When the CNC system controls the lathe spindle (Y-direction) to rotate first, and then performs the above-mentioned operation, it is possible to perform the plane milling of the shaft parts in equal parts or unequal divisions.

(2) The various keyways of the milling machining shaft parts are the same as above, the lathe main shaft (Y direction) does not run. When the small size keyway milling cutter is replaced, the keyway axial direction (different size) keyway can be performed. Milling; when two sets of CNC systems control the single- or coordinated operation of the lathe spindle (Y-direction) and the longitudinal (Z-direction) of the lathe, grooves, chutes, spiral grooves can be made on the circumferential surface of the shaft parts (different sizes) Milling of circular grooves and other curved grooves and cam grooves. Similarly, milling of various convex shape curve tracks on the circumference or circumferential plane of the shaft parts can be performed.

(3) Milling and processing lead screw When two sets of CNC systems simultaneously control the linkage operation of Z-direction and Y-direction movement, in the same time, respectively, the workpiece has a pitch value L t and the workpiece rotates 1 revolution L y . It can be used to insert and process a single spiral (equal pitch or unequal pitch). When two sets of CNC systems control single- or simultaneous-operation of Z-direction, X-direction and Y-direction movement, a single-wire (or multi-line) pitch screw can be machined. The shape of the screw profile (T-shaped, rectangular, zigzag or circular) is guaranteed by the milling cutter profile.

With the superior function of numerical control technology, it can also carry out numerical control machining of gradual pitch screw and even pitch screw.

(4) All kinds of grooves on the end face of milling machining shaft parts and the cam surface of the cam profile lathe (Y direction) are not running. The center axis of the power milling head is parallel to the center line of the lathe, and the shaft can be used when the small size keyway milling cutter is applied. Milling of grooves or keyways on the end faces of the parts (different sizes); when two sets of CNC systems control the lathe spindle (Y direction) and the longitudinal direction of the lathe (Z direction) for joint operation, and work with the horizontal (X direction) of the lathe During the dynamic operation, it is possible to perform milling of various types (different sizes) of curved surface grooves or keyways on the end faces of the shaft parts. In the same way, the milling of various convex shape trajectories on the end faces of the shafts can be performed.

The lathe spindle (Y direction) does not run. When the central axis of the power milling head is perpendicular to the center line of the lathe, when two sets of CNC system control the lathe spindle (Y direction) and the longitudinal direction of the lathe (Z direction), the end face of the shaft part can be operated. CNC milling of various types of curved surface cam profiles of different sizes.

(5) Turning the shaft parts to turn off the connection between the F W160 universal indexing head and the left end of the XI axis, and restore the rotary motion connection of the original spindle motion of the lathe, when the power milling head holds the turning tool of the cylindrical shank When you use the machine clamp to convert the turning tool, or when you change the power milling head to cut the electric knife table, you can restore the normal CNC turning.

(6) The grinding and machining shaft parts are the same as above. When replacing various types of forming grinding wheels or polishing wheels instead of milling cutters, grinding or polishing of shaft parts can also be performed.

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